die Casting
Die Casting
Master In Die Casting. Minimize Porosity. Maximize Production Speed.
Our specialized ProCAST simulation services for die casting in high pressure die casting(HPDC), low pressure die casting(LPDC) and Gravity die casting(GDC).
We focus on the unique challenges of high-pressure, high-speed production. We help you visualize the turbulent flow of molten metal, trap air before it becomes a defect, and optimize thermal management to achieve millions of defect-free cycles.
Services
Key Service Focus :
- Filling Analysis & Air Entrapment: Model the high-speed injection phase to identify turbulence, gas porosity, and air pockets. Optimize slow/fast shot profiles and gating to ensure laminar flow.
- Thermal Die Cycling: Simulate consecutive casting cycles to balance die temperatures. Optimize cooling line placement to reduce cycle time, prevent soldering, and minimize die wear.
- Porosity & Shrinkage Prediction: Accurately predict both gas and shrinkage porosity locations in thin-walled castings to improve part strength and pressure tightness.
- Stress & Warping Analysis: Predict thermal stresses in the die and part distortion, helping to prevent cracking and extend die life.
- Vacuum-Assisted & Squeeze Pin Optimization: Model the effectiveness of vacuum systems and squeeze pins in reducing porosity in critical areas.